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Computer Integrated Manufacturing Systems - CIM

Hytech CIM (Computer Integrated Manufacturing System) is designed to provide hands on experience on latest manufacturing technology to participants. There are two options / layouts from which customers can choose their optimum system.

Individual machines / equipment such as CNC Turning Center, CNC Milling Center, Industrial 6 Axes Robot, Automated Guided Vehicle, Gantry, PLC, HMI, SCADA, ASRS, 3D Factory design and Simulation software can be used by First year as well as second year students.

Entire system in integrated mode can be operated by third years / last year students.

CIM system also comes with an option of ‘CAD-CAM EXPERT’ module where students can learn and practice CNC technology right from the scratch. Details of this additional module are explained after layout 2 details. ‘CAD-CAM EXPERT’ module can be included in any of the 2 CIM layouts.

CIM Computer Integrated Manufacturing System - Industrial Robot
  • CIM Computer Integrated Manufacturing System - Industrial Robot
  • CIM Computer Integrated Manufacturing System - Industrial Robot
  • CIM Computer Integrated Manufacturing System - Industrial Robot
  • CIM Computer Integrated Manufacturing System - Industrial Robot

CIM Computer Integrated Manufacturing System - Industrial Robot

Price on Request

Product Brochure

Product Details:
System VersionComputer Integrated
Installation Service NeededYes

This layout is designed to provide hands on experience on CNC Machines, Completely integrated manufacturing as well as industrial robot. Once this system is installed in any organization / institution, participants can be trained on not only latest CNC / FMS / CIM technology but also on latest industrial robots. That way, there is no need to have a separate lab for robotics training.

This layout consists of following major equipment / software:-

  1. CNC Turning Center
  2. CNC Milling (Vertical Machining) Center
  3. Automatic Storage and Retrieval System with linear transfer station (36 cells)
  4. Industrial Robot with 6 axes and minimum reach of 1400mm with 10KG payload capacity
  5. Gantry with Linear motion guideways for robot movement (7th axis) with minimum travel of 5 meter
  6. Industrial SCADA for communications as well as control of entire system
  7. 3D Simulation as well as design software (Factory design) with OPC UA connectivity (30 seats)
  8. Central control station with industrial PLC for entire system connectivity (Industry 4.0 ready)
  9. Movable Control pendant with touch screen HMI (8 meter)

This layout is designed to make sure that each and every machine / software can be operated either in individual mode or in integration mode. Necessary preventive measures are provided to make sure that there is no risk of accident even when the system is operated by the students / trainee participants.

Participants can change the entire process through SCADA. In case if they want to go back to factory settings, they can install the backup within seconds to make sure that the system is back in original operating condition. This feature gives necessary freedom to participants as well as instructors to try different programming techniques in CIM setup.

Participants can be trainer on following aspects with this (Layout 1) of Computer Integrated Manufacturing System (CIM) / Flexible Manufacturing System (FMS).

  1. Computer Integrated Manufacturing with SCADA and Industrial 6 axes Robot
  2. CNC Turning Center Training
  3. CNC Milling Center Training
  4. Industrial Robot Training
  5. SCADA Training
  6. Factory design and simulation training on 3D software (30 Seats)

What exactly this CIM layout 1 provides:

Basic Level (First / Second year Engineering / Polytechnic Students)

  • Hands on experience on CNC Turning Center (Fanuc / Siemens Industrial Controller)
  • Hands on experience on CNC Milling Center (Fanuc / Siemens Industrial Controller)
  • Hands on Experience on 6 Axes Industrial Robot (Fanuc)
  • Pick and Place as well as machine tending applications with 6 axes industrial robot (Fanuc)
  • Basic Operation of ‘Automatic Storage and Retrieval System (ASRS)’ with HMI
  • Basic Operation of PLC and HMI
  • Basic Operation of job loading conveyors with PLC and HMI

Advance Level (Third / Last year Engineering / Polytechnic Students / Research Students)

  • Integration of all machines with SCADA system
  • Operation of 6 Axes Industrial robot from PLC and SCADA
  • Operation of entire CIM / FMS system through PLC – SCADA based automated process
  • Design of entire layout and process simulation in 3D software
  • OPC UA Connectivity with PLC – SCADA and 3D simulation software
  • ASRS cell coordinate settings and integration with SCADA
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CIM Computer Integrated Manufacturing System - AGV
  • CIM Computer Integrated Manufacturing System - AGV
  • CIM Computer Integrated Manufacturing System - AGV

CIM Computer Integrated Manufacturing System - AGV

Price on Request

Product Details:
Installation Service NeededYes

In this layout, material movement is carried out either by Gantry or by AGV. The Automated Guided Vehicle (AGV) used in this layout can take any path depending on the space availability as well as the user requirement.
AGV is based magnetic strip principal. Latest technology of magnetic strips with DC controller from USA allows to stick magnetic strips on the floor. No digging / cementing work is required. Specially designed corners as well as guided strips are provided to make sure that accuracy within 10mm can be achieved. Magnetic strips as well as complete guiding controller for AGV is imported from USA. Industrial flex belt conveyor is also provided for material movement from ASRS to machining stations.
Students can decide the process that the CIM / FMS has to follow. This process can first be simulated on the 3 simulation software and the same can be executed on the CIM setup. Students can operate the system in Single Block mode to understand each and every step / process involved in the system. Once Single block operation is done, students can operate the complete automatic cycle directly from the CCU.
3D simulation software is dynamically linked with the CIM setup and movement of ASRS / Gantry / AGV can be monitored in the software as well. Necessary preventive measures such as Emergency stops for every equipment (Hard switch as well as soft switch on HMI) are provided.
Transfer stations at each end of AGV path are provided for job transfer. Up to 16 transfer stations can be added in the system each representing either a machining station / assembly station / QA-QC station. Entire system is based on SCADA platform which is industry 4.0 ready.
This layout consists of -

CNC Turning Center
CNC Milling (Vertical Machining) Center
Automatic Storage and Retrieval System (36 cells)
Industrial Flex belt conveyor with load capacity of 45 KG
Vertical Gantry for machine loading operation with minimum travel of 4 meter
Magnetic strip guided ‘Automated Guided Vehicle’ (AGV)
Linear transfer stations, one each at each station of AGV (ASRS and Machine loading)
Industrial SCADA for communications as well as control of entire system
3D Simulation as well as design software (Factory design) with OPC UA connectivity (30 seats)
Central control station with industrial PLC for entire system connectivity (Industry 4.0 ready)
Movable Control pendant with touch screen HMI (8 meter)

Computer Integrated Manufacturing with SCADA and Conveyor – AGV
This layout is designed to make sure that each and every machine / software can be operated either in individual mode or in integration mode.
Necessary preventive measures are provided to make sure that there is no risk of accident even when the system is operated by the students / trainee participants.

Participants can change the entire process through SCADA. In case if they want to go back to factory settings, they can install the backup within seconds to make sure that the system is back in original operating condition. This feature gives necessary freedom to participants as well as instructors to try different programming techniques in CIM setup.
Participants can be trainer on following aspects with this (Layout 2) of Computer Integrated Manufacturing System (CIM) / Flexible Manufacturing System (FMS).

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