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Hydraulics

‘Hytech’ Hydraulic training kit is designed for educational purpose where students can easily operate the training kits to get necessary hands on experience.

Safety is of utmost importance when it comes to operation by students and we have focused on the same aspect in both models of our hydraulic training kits.

There are two models of Hydraulic training kits which are as follows:

  1. Hydraulic Training Kit – Basic
  2. Hydraulic Training Kit – Advance(Computer Controlled Electrohydraulic with PLC)
  3. Hydraulic Proportional Valve(Proportional DCV / Proportional PRV) Training Kit

Powerpacks are equipped with relief valve which are not supposed to be operated by students without qualified supervision. This relief valve decides the primary pressure in the hydraulic circuit. Separate relief valve is provided on the trainer kit which students can operate for experimental purpose.
Basic hydraulic training kit is equipped with conventional valves which are operated manually. Advanced electrohydraulic training kit is equipped with PLC as well as IRAI Automgen software which can directly operate the hydraulic circuits through PLC.

Valve plates are in digenously designed for CETOP 3 mountings. P, T, A and B ports are laser engraved on valve plates to make sure that students understand the different ports of a valve very clearly.

Pressure as well as Tank lines from Hydraulic powerpack are hard piped to P manifold and T manifold on the training platform. This makes sure that the necessary connections required to operate the training kit and to avoid any accident can not be changed at any time.

Both models of hydraulic training kits are two faced equipped with aluminum profiles with minimum working area as follow. Aluminum profiles are anodized. Drip tray is provided to for both kits. Holes are provided on the horizontal working surface to make sure that oil drips down to drip tray and can easily be reused.
Electrohydraulic Training Kit (Computer Controlled) with PLC:

Horizontal work area on front face 1200mm x 450mm
Horizontal work area on back face 1200mm x 450mm
Vertical work area on front face 1200mm x 720mm
Vertical work area on back face 1200mm x 720mm
Basic Hydraulic Training Kit
  • Basic Hydraulic Training Kit
  • Basic Hydraulic Training Kit
  • Basic Hydraulic Training Kit
  • Basic Hydraulic Training Kit
  • Basic Hydraulic Training Kit
  • Basic Hydraulic Training Kit

Basic Hydraulic Training Kit

Price on Request

Product Brochure

Product Details:
Country of OriginMade in India
Usage/ApplicationIndustrial
ColorWhite

‘Hytech’ Hydraulic training kit is designed for educational purpose where students can easily operate the training kits to get necessary hands on experience.

Safety is of utmost importance when it comes to operation by students and we have focused on the same aspect in both models of our hydraulic training kits.

Hydraulic training kit (Model: Basic) is designed to provide hands on experience on conventional hydraulic valves. In other words, no valve in Basic Hydraulic training kit requires electrical supply to operate.

There are two relief valves provided in the kit, one on the hydraulic powerpack and the other on the training kit. Participants can use the valve mounted on the training kit for experimental purpose. Valve mounted on the hydraulic powerpack decided the maximum operating pressure of the training kit.

 

Basic hydraulic training kit is equipped with conventional valves which are operated manually.

Basic hydraulic training kit is provided with Automsim circuit design and simulation software. Participants can first design the hydraulic circuit on AutomSim software, simulate the circuit and then execute the same on the hardware kit.

Valve plates are indigenously designed for CETOP 3 mountings. P, T, A and B ports are laser engraved on valve plates to make sure that students understand the different ports of a valve very clearly.

Pressure as well as Tank lines from Hydraulic powerpack are hard piped to P manifold and T manifold on the training platform. This makes sure that the necessary connections required to operate the training kit and to avoid any accident can not be changed at any time.

 

Pressure as well as Tank lines from Hydraulic powerpack are hard piped to P manifold and T manifold on the training platform. This makes sure that the necessary connections required to operate the training kit and to avoid any accident can not be changed at any time.

Hydraulic Training Kit (Basic):

Horizontal work area on front face 1200mm x 360mm
Horizontal work area on back face 1200mm x 360mm
Vertical work area on front face 1200mm x 720mm
Vertical work area on back face 1200mm x 720mm

Hydraulic powerpack provided has following specifications:

Tank Capacity 30 Liter
Motor Capacity 2 HP
Pump Capacity 6 LPM / 8LPM
Pressure Generation Capacity 120 Bar
Relief Valve Capacity 100 Bar
Oil Used Servo 68 / Enklo 68
Hydraulic Hose Capacity 280 Bar
Hydraulic Quick Connect Coupling Capacity 210 Bar
Hydraulic Plate Capacity Tested at 210 Bar

Hydraulic training kit is provided with four castor wheels with load carrying capacity of 150 KG each and equipped with brakes. Additional mounting stands are provided which can be lowered when needed to provide additional stability to the kit by lifting castor wheels breaking their contact with ground surface.

Hose mounting stand is provided on the left hand side of a training kit.



Additional Information:

  • Item Code: HYD_Basic
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Proportional Valve Hydraulic Training Kit
  • Proportional Valve Hydraulic Training Kit
  • Proportional Valve Hydraulic Training Kit
  • Proportional Valve Hydraulic Training Kit
  • Proportional Valve Hydraulic Training Kit
  • Proportional Valve Hydraulic Training Kit
  • Proportional Valve Hydraulic Training Kit

Proportional Valve Hydraulic Training Kit

Price on Request

Product Details:
Country of OriginMade in India

Proportional valves respond to variations in current applied to the solenoid by delivering a corresponding variable flow output. They are becoming a popular choice for machine and device builders desiring more flexibility in flow or pressure output from a PLC based on the conditions of the machine or making the machine “more flexible for the customers automation needs.”

Proportional Valve Training is becoming more and more important in collaboration with PLC control.

 

 

Hytech Proportional Valve training kit is either supplied on the back face of Electrohydraulic training kit (Model: Advance) or separately as an individual unit. Control cards for proportional valves are also supplied along with the training kit.

All necessary accessories such as timers / counters are provided along with the kit to make sure that all experiments can be efficiently carried out.

Students can draw the graphs such as Flow characteristics, Control valve characteristics, Valve Hysteresis, etc.

Bill of Material for Proportional Direction control valve:

Sr No Description
1 Proportional Direction Control Valve
2 Control Card for proportional Direction Control Valve
3 Double Acting Hydraulic cylinder with minimum travel of 200mm
4 High pressure filter
5 Pressure Gauge, Qty: 03
6 Proximity Sensors, Qty: 02
7 Timer
8 Potentiometer for Voltage control
9 Digital Voltage indicator

Bill of Material for Proportional Relief valve:

Sr No Description
1 Proportional Direction Control Valve
2 Control Card for proportional Direction Control Valve
3 Double Acting Hydraulic cylinder with minimum travel of 200mm
4 High pressure filter
5 Pressure Gauge, Qty: 03
6 Proximity Sensors, Qty: 02
7 Timer
8 Potentiometer for Voltage control
9 Digital Voltage indicator
10 4/3 way lever operated direction control valve
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Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit
  • Advance Hydraulic Training Kit

Advance Hydraulic Training Kit

Price on Request

Product Brochure

Product Details:
color White

Electrohydraulic Training Kit (Computer Controlled) with PLC

‘Hytech’ Hydraulic training kit is designed for educational purpose where students can easily operate the training kits to get necessary hands on experience.

Safety is of utmost importance when it comes to operation by students and we have focused on the same aspect in both models of our hydraulic training kits.

Hydraulic training kit (Model: Advance) is a level above Basic Hydraulic training kit. Before operation Advance training kit, participants are expected to have knowledge about Basic Hydraulics. Advance Hydraulic training kits consists of almost all hydraulic valves which are provided in Basic Hydraulic Training kit.

In this training kit, participants are expected to design complex hydraulic circuits on IRAI Automgen software and execute them on the hardware kit.

 

Advance Hydraulic training kit provides hands on experience on following:

  1. Design and simulation of hydraulic circuits with solenoid operated valves
  2. Design and updation of PLC ladder diagram
  3. Execution of hardware kit directly from PLC
  4. Hands on experience on various advance hydraulic valves

Hands on experience on basic hydraulic valves

 

 

There are two relief valves provided in the kit, one on the hydraulic powerpack and the other on the training kit. Participants can use the valve mounted on the training kit for experimental purpose. Valve mounted on the hydraulic powerpack decided the maximum operating pressure of the training kit.

 

 

Valve plates are indigenously designed for CETOP 3 mountings. P, T, A and B ports are laser engraved on valve plates to make sure that students understand the different ports of a valve very clearly.

 

Pressure as well as Tank lines from Hydraulic powerpack are hard piped to P manifold and T manifold on the training platform. This makes sure that the necessary connections required to operate the training kit and to avoid any accident can not be changed at any time.

Electrohydraulic Training Kit (Computer Controlled) with PLC:

Horizontal work area on front face 1200mm x 450mm
Horizontal work area on back face 1200mm x 450mm
Vertical work area on front face 1200mm x 720mm
Vertical work area on back face 1200mm x 720mm

 

Hydraulic Training Kit (Basic):

Horizontal work area on front face 1200mm x 360mm
Horizontal work area on back face 1200mm x 360mm
Vertical work area on front face 1200mm x 720mm
Vertical work area on back face 1200mm x 720mm

Hydraulic powerpack provided has following specifications:

Tank Capacity 30 Liter
Motor Capacity 2 HP
Pump Capacity 6 LPM / 8LPM
Pressure Generation Capacity 120 Bar
Oil Used Servo 68 / Enklo 68
Hydraulic Hose Capacity 280 Bar
Hydraulic Quick Connect Coupling Capacity 210 Bar
Hydraulic Plate Capacity Tested at 210 Bar
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