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MPS - Modular Production System - Industry 4.0

Hytech Modular Production Systems (MPS) are designed to provide hands on experience to participants on latest industrial automation practices as well as technology.

All Hytech MPS stations are equipped with PLC and SCADA Connectivity. PLC used is generally Siemens S7 1200 series PLC unless customer is looking for a specific model / make of PLC.

Few of the very important features of Hytech MPS are as follows:

  1. Hytech MPS is directly connected to SCADA (MPS CCU) which provides training on latest SCADA technology. Various parameters (Chosen by participants) can be displayed on the SCADA screen. Process can be optimized as well as changed as per the requirement.
  2. Each station can be dynamically simulated in a 3D simulation software which can simulate the entire process in 3D. Participants can also design the various processes in a software which can be executed on MPS hardware.
  3. Process is completely flexible. Participants can decide the flow of process as well as the sequence of operations. Participants can design the entire SCADA / Operation screen which makes this system an actual ‘Flexible Manufacturing System’.

What exactly this system provides:

  • Hands on experience on latest industrial PLC (Siemens / Mitsubishi / Rockwell). Can also be used for PLC training courses
  • Hands on experience on latest industrial HMI (Siemens / Mitsubishi / Rockwell). Can also be used for HMI training courses
  • Hands on experience on latest industrial SCADA (Siemens / Mitsubishi / Rockwell). Can also be used for SCADA training courses
  • Training on 4 Axes industrial SCARA (Mitsubishi)
  • Operation of SCARA through PLC and SCADA
  • Pick and place operation of SCARA in individual mode as well as integration mode
  • Factory design and simulation in 3D software (IGES files)
  • Complete process simulation through OPC UA connectivity
  • Exposure to various industrial automation products such as Guided Cylinder, Rotary vane motors, stepper motors, color sensors, load cells, Rod less cylinders etc.
  • Components selection based on applications.
  • Operation of stepper motor / AC motor with PLC and SCADA
  • PLC operation through SCADA
MPS 1 - Material Based Sorting With Height Sensing Application
  • MPS 1 - Material Based Sorting With Height Sensing Application
  • MPS 1 - Material Based Sorting With Height Sensing Application
  • MPS 1 - Material Based Sorting With Height Sensing Application
  • MPS 1 - Material Based Sorting With Height Sensing Application

MPS 1 - Material Based Sorting With Height Sensing Application

Price on Request

This is the first station of Hytech MPS system which is equipped with automatic loading tube. It can be connected to MPS 2.

Basic operational concept of this MPS is material based sorting along with Height sensing application. There are two separate provisions for rejections in this MPS. First rejection arrangement is mounted on the conveyor. Participants can select the job based on material (MS / SS / PU) to process further.

Height based sensing is again a rejection mechanism. Students can select the height of the job which will be processed to next station. In case if there is no MPS 2, participants can sort the jobs based on their heights.

What can be achieved with MPS 1:

1.         Material based sensing

2.        Height based sensing

3.        Acceptance and rejection based on user preference

4.       Introduction to rotary pick and place unit

5.       Operation of auto loader

6.       Operation of rod less cylinder

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MPS 2 - Color Based Sorting With Pneumatic Drilling Application
  • MPS 2 - Color Based Sorting With Pneumatic Drilling Application
  • MPS 2 - Color Based Sorting With Pneumatic Drilling Application
  • MPS 2 - Color Based Sorting With Pneumatic Drilling Application
  • MPS 2 - Color Based Sorting With Pneumatic Drilling Application

MPS 2 - Color Based Sorting With Pneumatic Drilling Application

Price on Request

This is ideally a second station in Hytech MPS system which is preceded by MPS 1. Job can be directly transferred from station 1 to station 2.

In case of Multi station option, station 2 starts immediately as the job is transferred from Station 1 to station 2. In case of Individual mode, user has to place the job on the conveyor to initiate the system. In case of multi station mode, job is transferred from station 2 to station 3. In case of individual mode, processed job from station 2 is dropped in a bin to conclude the process.

Digital sensor is provided in station 2 which can be taught to sense a particular color. This input of a digital color sensor can be used to decide the process flow or to display the count on SCADA.

Pneumatic drilling application can actually drill on a raw job of operator’s choice. User can decide the jobs (based on color from MPS2 / material from MPS1) that will be drilled and the ones that will not be drilled.

What can be achieved with MPS 2:

1.         Color based sensing

2.        Pneumatic Drilling Application

3.        Acceptance and rejection based on user preference

4.       Introduction to rotary pick and place unit

5.       Operation of linear transfer station

6.       Operation of rod less cylinder

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MPS 3 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • MPS 3 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • MPS 3 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • MPS 3 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • MPS 3 - Weight Based Sorting With 4 Axes Industrial SCARA Robot

MPS 3 - Weight Based Sorting With 4 Axes Industrial SCARA Robot

Price on Request

Product Details:
Country of OriginMade in India

This is ideally a third station in Hytech MPS system which is preceded by MPS 2. Job can be directly transferred from station 2 to station 3.

In case of Multi station option, station 2 places the job in a load cell in MPS 3. The measured weight of the job is displayed on a digital display. Analog output is also provided from an amplifier which can be used to display the weight in SCADA.

Depending on the weight of the job, user can decide to store the job in a particular slot in MPS 3 pallet (total 9 slots are available) or user can transfer the job to MPS 4. Participants are expected to have hands on experience on MPS programming through which they can decide the flow as well as process in each station.

4 axes industrial SCARA robot is used to transfer jobs from conveyor to either pallet or to MPS 4.

In case if the MPS 4 is being used in individual mode, user has to load the job in a load cell pallet to initiate the process. In individual mode, user can use SCARA to store the jobs in SCARA Pallet. MPS 3 is designed particularly to operate efficiently in individual mode to provide hands on experience on SCARA operations which can be termed as SCARA Operation Training as well. Industrial pendant is provided for SCARA operation as well as programming. Software with 3D simulation of SCARA for designing as well as executing various individual SCARA programs is also provided along with a system.

What can be achieved with MPS 3:

1.         Operation of SCARA Robot

2.        SCARA Robot operation in individual mode as well as in integration mode with PLC

3.        Weight based sorting

4.       Integration of Load cell with PLC and SCADA

5.       Operation of rotary pick and place station

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Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot
  • Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot

Mps 4 - Weight Based Sorting With 4 Axes Industrial SCARA Robot

Price on Request

Product Details:
Country of OriginMade in India

This is ideally a last station in Hytech MPS where job is stored in one of the 8 storage cells. This station is equipped with stepper motors for rotary indexer as well as linear movement of the job loader.

Students can get hands on experience on the operation of stepper motor from PLC and SCADA.

During the startup, referencing of rotary indexing unit as well as the linear transfer station should be carried out. Coordinates of each stepper motor can be displayed on the SCADA.

User has to decide the pallet in which job will be stored.

What can be achieved with MPS 4:

1.         Operation of linear slide operation with stepper motor and PLC

2.        Operation of incremental position control

3.        Operation of rotary indexing station

4.       Homing / Referencing of stepper motor with PLC

5.       Calibration of linear slide

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MPS CCU - Central Control Unit
  • MPS CCU - Central Control Unit
  • MPS CCU - Central Control Unit

MPS CCU - Central Control Unit

Price on Request

This is the final station of MPS which is connected to all other MPS stations through Ethernet connection with a separate direct communication with Industrial SCARA Robot.

MPS CCU is equipped with SCADA through which participants can control individual stations as well as entire MPS system in integration mode. Participants can select between Remote mode and station mode through which systems can be operated remotely.

CCU is industry 4.0 ready.

3D simulation and designing software is displayed on the second screen of CCU.  Entire MPS operation can be dynamically simulated on this software through OPC UA connectivity.

List of softwares installed in CCU:

1.         SCADA (Siemens WinCC Professional with minimum 4096 tags with developer license)

2.        Visual components 3D with OPC UA connectivity

3.        Mitsubishi RT Tool box with dynamic 3D simulation

4.       TIA Basic for ladder design and updation of individual station’s PLC

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