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PLC And HMI Training Kit
Hytech PLC – HMI training kits are ergonomically designed kits which are equipped with automation modules as well as PLC and Field Input / output modules which make them convenient to operate as well as program.
There are two models - Table mounted & Floor mounted.
The floor mounted model (Model: PH Advance) is equipped with a workstation mounted on the kit which is connected to PLC and HMI through a switch.
The table top model (Model: PH Basic) does not come with a workstation. It is provided with a licensed software of a PLC / HMI that is used in the system which can be installed in a workstation with relevant specifications.
Any PLC / HMI can be provided with Hytech PLC – HMI trainer kits. Indigenously designed PLC and Field Input – Output modules are equipped with a 25 pin connector which can be very easily connected with any PLC / HMI.
The ‘Hytech PLC – HMI’ training kits are designed to provide hands on experience to participants on integration of PLC – HMI and workstation with industrial automation components such as:
INDUSTRIAL AUTOMATION MODULES:
Automation Module :Servo Motor Module
Automation Module :AC Motor and External Encoder Module
Automation Module :Stepper Motor Module
Automation Module : Switchgear Module
Automation Module :Pneumatic Solenoid Module with Pneumatic Cylinders
Automation Module (Analog Input) :Pneumatic Digital Pressure Switch (with Analog o/p) with Pneumatic Cylinder (For Analog Applications)
Automation Module (Analog Output) :Variable Frequency Drive (VFD) with AC Motor (For Analog Applications)
Key Features of Hytech PLC and HMI Training Kit:
1. Indigenously designed PLC Input and output modules with a short circuit protection which completely isolates PLC and provides necessary freedom to participants to carry out PLC connections with ease.
2. Indigenously designed Field Input and output modules which makes it easier for participants to connect the automation modules as well as to carry out ladder programming.
3. Ergonomically designed kit which makes it easier for three students to work at a time.
4. Use of all industrial components gives participants hands n experience on industrial automation as well as PLC – HMI integration
Electrical wiring is done with necessary test points to provide basic understanding to participants about electrical panel maintenance as well as troubleshooting.
PLC HMI- Industrial Automation Pneumatic Solenoid Module
Price on Request
Product Details:
| Country of Origin | Made in India |
This module is included as a mandatory module in PH Basic as well as PH Advance raining kits. Basic concept of this module is to provide hands on experience on Solenoid and pneumatic cylinder operations with reed switch feedback from PLC and HMI.
Students can carry out various sequencing, time as well as counter based applications with this module. Solenoid valves are one of the most popular as well as commonly used industrial automation devices.
Necessary pneumatic accessories such as pneumatic junction box, PU tube, push pull connectors as well as necessary spares are provided along with the kit.
What exactly this module provides:
Exposure to Double acting as well as Single acting solenoids
Solenoid Operation from PLC
Exposure to magnetic reed switches
Operation of Double acting cylinders as well as Pneumatic motor in combination from PLC and HMI
Sequencing, counter and timer applications from PLC and HMI
AC Motor and Encoder Module - BOM | ||
Description | Qty | Make |
Double Acting Solenoid Valve | 2 | SMC / Festo |
Single Acting Solenoid Valve | 1 | SMC / Festo |
Double Acting Pneumatic Cylinder (Stroke: 30mm) | 2 | SMC / Festo |
Pneumatic Motor | 1 | Reputed Make |
Reed Switches for Cylinders | 4 | SMC / Festo |
PU Tube with necessary push pull connectors | 1 | SMC / Festo |
Mounting plate in SS 304 for mounting Solenoid valves and cylinders | 2 | NA |
Output Connections from PLC | ||
Output from PLC Output module is connected to DC motor through Field output module. | ||
1 | Solenoid 1-A | |
2 | Solenoid 1-B | |
3 | Solenoid 2-A | |
4 | Solenoid 2-B | |
5 | Solenoid 3-A | |
Input Connections to PLC | ||
1 | CYL 1-A | |
2 | CYL 1-B | |
3 | CYL 2-A | |
4 | CYL 2-B | |
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PLC And HMI Training Kit - PH Basic
Price on Request
Product Details:
| Country of Origin | Made in India |
PH Basic is a table mounted model of Hytech PLC and HMI training Kit.
This model is generally suitable for entry level PLCs such as Siemens S7 200 Smart or Mitsubishi FX Series. HMI provided with the kit is again an entry level HMI such as Siemens KTP 700 Basic or Mitsubishi GS Series.
PH Basic model does not come with a workstation but all necessary licenses / softwares are provided along with the kit. Basic kit can be easily lifted and taken to a classroom to conduct demonstrations.
Key Features of Hytech PLC and HMI Training Kit (PH Basic Model):
- Indigenously designed PLC Input and output modules with a short circuit protection which completely isolates PLC and provides necessary freedom to participants to carry out PLC connections with ease.
- Table mounted kit with ergonomically designed holding arrangement for easy pick up / placement.
- Complete structure in powder coated mild steel to provide required rigidity.
- Provision of Ethernet switch which enables other workstations to be connected to PLC-HMI kit with ease.
- Indigenously designed Field Input and output modules which makes it easier for participants to connect the automation modules as well as to carry out ladder programming.
- Ergonomically designed kit which makes it easier for three students to work at a time.
- Use of all industrial components gives participants hands n experience on industrial automation as well as PLC – HMI integration
- Electrical wiring is done with necessary test points to provide basic understanding to participants about electrical panel maintenance as well as troubleshooting.
Although, Bill of material of any particular training kit changes as per the models of PLC and HMI as per customer’s requirement along with automation modules, following items / components are provided along with each PH Advance model:
- Field Input Module
- Field Output Module
- PLC Input Module
- PLC Output Module
- 5 / 8 port switch
Following Automation modules are supplied along with the PH Advance model irrespective of the make and model of PLC / HMI. These automation modules are ergonomically mounted to make sure that participants can carry out the programming / execution easily.
- Sensor Module
- Switchgear Module
- Pneumatic Solenoid Module with Pneumatic Cylinders
Following Miscellaneous components are also included along with the kit to make operation efficient:
- Profinet Cable (Cat 6) minimum 1 meter, Qty: 02
- Hand Slide (3/2) Pneumatic Valve for quick exhaust
- Pneumatic Junction box (Minimum 4 ports)
Customers can select from following mentioned automation modules which can either be mounted on the kit or can be provided individually which can be integrated with the kit:
- Automation Module (Analog Input) : Pneumatic Digital Pressure Switch (with Analog o/p) with Pneumatic Cylinder (For Analog Applications)
- Automation Module (Analog Output) : Variable Frequency Drive (VFD) with AC Motor (For Analog Applications)
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PLC And HMI Training Kit - Ph Advance
Price on Request
Product Details:
| Country of Origin | Made in India |
PH Advance is a floor mounted model of Hytech PLC and HMI training Kit.
This model is equipped with a workstation with necessary licensed software. The kit is designed in a way such that 3 students can work on the kit at a time.
Although, Bill of material of any particular training kit changes as per the models of PLC and HMI as per customers requirement along with automation modules, following items / components are provided along with each PH Advance model:
- Field Input Module
- Field Output Module
- PLC Input Module
- PLC Output Module
- 5 / 8 port switch
- LED Monitor mounting stand
- 500 x 500 mm holding stand for keyboard and mouse
- Workstation with optimum specifications and with a mounting stand
- 21 inch LED Monitor
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PLC HMI - Motor Encoder Module
Price on Request
Product Details:
| Country of Origin | Made in India |
AC Motor and Encoder Module
This module is designed to provide hands on experience on External encoder with feedback to PLC and HMI.
Participants can determine the RPM of motor and represent the same on HMI. Three high speed outputs from External encoder are to be connected to high speed inputs of PLC.
AC Motor is provided which is operated on 230V AC +/- 10%. Gear box (In line) is provided along with AC Motor to reduce the speed.
This module can be integrated with PH Basic as well as PH Advance models.
What exactly this module provides:
· Exposure to External Encoder
· Encoder O/p connections
· Operation of AC Motor from PLC
· Representation of RPM on HMI with Encoder feedback
Bill of material for this module is mentioned below:
AC Motor and Encoder Module - BOM | ||
Description | Qty | Make |
6W AC Motor (230V Supply) | 1 | Panasonic |
1:50 Gear Box for AC Motor | 1 | Panasonic |
Encoder (350 PPR) | 1 | Delta / Kuebler / Autonics |
Time Belt with timer pulleys on both sides | 1 | Reputed Make |
Acrylic Cover for moving parts | 1 | NA |
Necessary cable for AC Motor | 1 | Lapp |
Necessary Cable for Encoder | 2 | Lapp |
Output Connections from PLC | ||
Output from PLC Output module is connected to DC motor through Field output module. | ||
1 | DC Motor | |
Input Connections to PLC | ||
Output from external encoder are connected through Field output to PLC input. A, B and Z connections are provided from external encoder. | ||
1 | A | |
2 | B | |
3 | Z | |
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PLC HMI Industrial Automation Sensor Module
Price on Request
Sensor Module
This module consists of different types of sensors. Generally, capacitive, inductive and photo sensors are provided with NO and NC connections.
This module provides hands on experience on one of the most commonly used industrial automation components, sensors.
What exactly this module provides:
- Exposure to proximity sensor
- Exposure to capacitive sensor
- Exposure to Photosensor
- Understanding the difference between different types of sensors
- Application of NO as well as NC sensors
Servo Motor Module - BOM | ||
Description | Qty | Make |
Inductive sensor M18 (NO Type) | 1 | Omron / Autonics / Contrinex |
Inductive sensor M18 (NC Type) | 1 | Omron / Autonics / Contrinex |
Capacitive Sensor M18 (NO Type) | 1 | Omron / Autonics / Contrinex |
Photosensor M18 (NO Type) | 1 | Omron / Autonics / Contrinex |
Mounting plate in SS 304 for sensors | 1 | NA |
Input Connections to PLC | ||
These are the signals which are transferred from PLC to Servo motor to initiate its operation. Signals and commands are to be given through a ladder diagram in PLC and the same can be demonstrated / operated from HMI | ||
1 | Inductive Sen NO | |
2 | Inductive Sen NC | |
3 | Capacitive Sen | |
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PLC HMI - Industrial Automation Stepper Motor Module
Price on Request
Product Details:
| Country of Origin | Made in India |
This module consists of a Servo Motor, Servo Drive, Encoder cable and power cable. Servo motor provided is a low inertia motor which runs on 230V AC supply.
This module can also be used as a separate module for Servo motor training.
Generally, this module is mounted on a PLC kit for the ease of use as well as operation.
High speed inputs are required to operate this module which are provided and indicated on PLC o/p module.
What exactly this module provides:
· Exposure to Stepper Motor and Drive
· Stepper Drive and Stepper Motor Connections
· Operation of Stepper Motor from PLC and HMI
· Representation of Stepper Motor AU in HMI in circular as well as linear mode
Stepper Motor Module - BOM | ||
Description | Qty | Make |
Stepper Motor of minimum capacity 10 Kg-cm | 1 | Leadshine / Equivalent |
Stepper Drive with minimum rating of 4 Amp | 1 | Leadshine / Equivalent |
Necessary cable set | 1 | NA |
Mounting plate in SS 304 for mounting drive and motor | 1 | NA |
Timer pulley with laser engraving for direction of rotation | 1 | NA |
Main switch with illuminated indication for switching on the module | 1 | Schneider / Siemens |
Banana sockets for input connections from PLC | 2 | NA |
Input Connections from PLC | ||
These are the signals which are transferred from PLC to Stepper motor to initiate its operation. Signals and commands are to be given through a ladder diagram in PLC and the same can be demonstrated / operated from HMI | ||
1 | Pulse | |
2 | Direction | |
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Switchgear Module
Price on Request
Product Details:
| Country of Origin | Made in India |
This module consists of various types of switchgears. Various types of switches such as Selector Switches, Push Buttons, Emergency Switches, Mushroom Head switches etc act as an input to PLC. Indicators act as an output. All of the switches / indicators operate on 24V DC.
This module provides hands on experience on one of the most commonly used industrial switchgear components and their effective use in collaboration with PLC and HMI.
What exactly this module provides:
- Use of NO and NC input switches
- Exposure to various types of input switchgear components
- Effective use as well as understanding of timer and counter functions
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